Reference

Zellstoff Pöls AG – New J² salvage-winder PM2

Two-drum-winder for narrow-cut rolls (max. 19 cuts / min. 70 mm)
Winding of multipacks
Time-optimized ramp-down of the machine to eliminate defects (holes)
Compact design
One-person operation
Good operability due to ergonomic design
Connection to trim handling system of the customer
New Jagenberg Paper control system
Assembly supervision and commissioning by Jagenberg Paper

B&B PAPIRNICA VEVCE PROIZVODNJA d.o.o. – Modernization of Goebel Optislit

Modernization of drive and control technology
New visualization for improved operation
Automatic knife positioning
Integration of the drive control into the machine control system for optimized maintenance & control
Assembly supervision and commissioning by Jagenberg Paper
Future support by Jagenberg Paper for technical issues and winding technology

Papierfabrik Adolf Jass Schwarza GmbH: Modernization of control system VariFlex

Powerful and future-oriented new control system
Existing Jagmatic process visualization (HMI) was exchanged for WinCC
New OS and ES were implemented as virtual machines
Interface to the higher-level production system
Supply of spare parts
Assembly, commissioning and production support

Perlen Papier AG: Segmented rider roll for Arcus winder

Rebuild of the rider roll to a three-segmented system
Stiff design with coupled segments
Minimization of vibrations
Short rebuild period with adapter plates on existing crossbeam
Supply of spare parts
Assembly and production support

SAPPI Gratkorn: New machine control sheeter 27

Replacement of technology-computer, control system, visualization
New switchboard for main drives
Integration of functionalities of the technology-computer (counting and dragging, drive control of the directly driven cross cutter, sheet separating car, locks and switch control) into the machine control system
New edge control system
Optimization of positioning for slitters and unwind-unit
Assembly supervision and commissioning

Sappi Maastricht B.V.: Control Upgrade of sheeter 22

New control and operation System (in SIEMENS S7) for base machine and unwind
Control interfaces to auxiliary PLC’s
New pneumatic valve stations with Profinet connection
Modern angle encoders with Profinet connection
Hardware and software engineering
Assembly and commissioning
Delivery of spare parts

DS Smith Aschaffenburg: Modification RSM 1 VariStep

Modification of unwind area for bigger unwind diameters
New rider roll incl. guides
New brake-generator
New hot glue system
New control system / HMI
Modification TrimVac system for wider edge trim at high speeds
Safety upgrade
Optimizations for higher machine speeds and shorter acceleration and braking ramps
Assembly and commissioning

Kanzan: Rebuild of station 2 into a force-controlled Rewinding

Delivery of a new rider roll unit
Rebuild of the existing hydraulic system
Implementation of new functions into winder control system
Disassembly / Assembly
Commissioning & production support

Sappi Lanaken: Disassembly of a "Kleinewefers" Supercalender and extension of a reel handling

Dismantling of a Supercalender, incl. aggregates, flying splice, as well as un- and rewind
Rebuild and extension of the parent and empty reel handling
New control and operation System (in SIEMENS PCS7)
Hardware and software engineering
Assembly and Commissioning of the new reel handling

Mondi Steti PM3_6: Optimization Arcus winder

New back drum
Adjustment and optimization of trim separation
Additional air shower for rider roll
Update of machine software
Full assembly
Start-up and optimization

DS Smith Belisce: Renewal of steel support for unwinder and technological support on a VariDur

On-site measurement service
Replacement of broken cast iron frame by a new welded steel design
Supervision of Installation
Technological start up support

Mondi Steti PM7: Optimization Arcus Evo winder

New control interface for unwind station and winder
Integration of new unwind drive in current control logic
New safety functions
Delivery of two new spreader rolls for winding of smooth grades
Full assembly
Start-up and optimization

Perlen Papier AG: Overhauling pneumatic RSM72

Total slitter station
All rewind stations
Gluing device
Rider rolls
Complete assembly
Start-up

Heinzelpaper Laakirchen: Relocation of super calender

Disassembly
Modification of unwind and rewind
Enlargement of platform
Modification change nip
Assembly and start-up
Reduction of web width
Modification pulper
Safety concept

KANZAN Spezialpapiere GmbH

Upgrade and integration of machine and drive controls
New drive and machine control technology at winder 2
Renewal of control technology at transport system and trim strip removal incl. container press
Touch-Panels for operation
Implementation of technology functionality and integration of drive control systems into PLC
Entire hard- and software engineering
E-installation and commissioning

Sappi Alfeld: Modernization sheeter

Combination of new S7 400 controls and hardware interfaces in one software project
New operating philosophy via PC with touchscreen
Replacement of DC controllers by modern Sinamics DC-Masters
New servo-motor for suction slide valve
Spare parts availability and technical support
Assembly and commissioing

Modernization foil winder

Refurbishment of foil winder with regards to mechanical components and new requirement of higher production speed
Replacement of several guide rolls, cooling- and pull rolls (incl. alignment)
Modernization of drive system
In-house FAT with sister company Jagenberg Lebbing

Sappi Austria Produktions- GmbH & Co. KG, Gratkorn

Replacement of technology-computer, control system and visualization
New switchboard for main drives
Modernization of edge control system
Optimization of slitter positioning and unwind positioning
Assembly supervision and commissioning

Rebuild of Ejector of VariDur winder, Lahnpaper GmbH

Adaption of roll ejector to kick out finished rolls with a diameter of 200mm
New control of winder drum brakes
Complete assembly
Start-up

Rebuild layboy simplex sheeter, Lahnpaper GmbH

Enlargement of format length from 1.550 to 2.000mm
Bigger lifting table with safety equipment
New walkway and platform
Damped side joggers and stop plate
Cross adjustable air jet to push the stacked sheets
Assembly and start-up

Rebuild of a Lenox winder (Jade-Pack, D)

Delivery of a new rider roll
Dis-assembly of winder
Electronic control of rider roll
Mechanical retrofit
Modernization of hydraulics
Installation and commissioning

Mitsubishi HiTec Paper, Bielefeld

New Siemens S 7 control
Replacement of old technology electronic module with a new developed technology module
Integration of drive control into the machine-SPS: resulting in reduced assembly groups and easier error detection
Reduced time for format changes by installation of a positioning detection system for the slitting station

Papierfabrik Niederauer Mühle GmbH, Kreuzau EN

Improvement of performance due to safe, fast and repeatable set change
Implementation of automatic core loading and automatic web cutting
Optimization of drive
Realization of optimizations in the existing control system
Safety technique of those functions is state of the art

Optimization VariDur winder (ERFURT & SOHN KG, Germany)

Reduced roll set change times due to automatic web clamp
Integration of new functions into existing control system
Minimization of vibrations due to bending resistant rider roll beam, incl. connection to existing guides
Easier set change due to new core guides

Modernization of drive and control system of a coating line, Moritz J. Weig GmbH & Co. KG

Modernization of drive and machine control system
Delivery of state of the art drive technology; change DC to AC-technique
Refurbishment of control system and implementation of operation via touch-panels
Complete hard- and software engineering
New operating manual
Installation and commissioning
Realization of complete safety technology; Assessment acc. „Betriebssicherheitsverordnung“: Situation before modernization, check of interfaces, realization of all steps including assessment after retrofit

Modernization of 2 offline calenders, SAPPI Gratkorn

Delivery and installation of 4 new platforms
Optimization of roll changes
Increase of safety during roll changing and during production

Modernization VariDur winder SAPPI Alfeld (GER)

Improvement of performance due to safe, fast and repeatable set change
Implementation of automatic core loading and automatic web cutting
Optimization of drive
Realization of optimizations in the existing control system
Safety technique of those functions is state of the art

Conversions of Siemens S5 into current S7 technology

Delivery of custom made drive and control solutions, designed by our engineerins at our location in Bocholt
Replacement of the "black box" control systems with for example SIEMENS standard components, to enable your specialists to do machine services on their own later and secures spare parts availability for the upcoming years.